Our sister production unit specializes in advanced molding technologies for thermosetting plastics, offering end-to-end manufacturing services for high-performance thermoset materials. With a combination of state-of-the-art equipment and versatile processes, we deliver customized solutions for critical components across diverse industries.
Thermoset materials: Phenolic resins Bulk molding compound(BMC) Sheet molding Compound (SMC) AcoustaComp
**Capabilities & Technologies**
1. **Thermosetting Molding**
- **Injection & Compression Molding**: Equipped with machines ranging from 50T to 500T injection units and a maximum 1600T Compression press, capable of Advanced molding Processes complex geometries through injection, compression techniques.
- **Supporting Equipment**: Integrated with deflash rollers, post-cure ovens, and custom automation systems (e.g., robotic part handling, dedicated trimming stations) to ensure efficiency and quality control.
2. **Material Expertise**
- **Thermosetting Plastics**: Designed for applications requiring extreme durability, including high-temperature exposure (up to intermittent 300°C), electrical insulation, chemical resistance ( acids, oils, automotive fluids), UV stability, and outdoor weathering.
- **Key Industries**: Appliance components, automotive lighting parts, electrical connectors, energy infrastructure, and industrial machinery subjected to corrosive environments. **Core Value Proposition**
- **Material Transition Solutions**: Assist clients in transitioning from metal or thermoplastic materials to thermosets, optimizing part consolidation, cost reduction, and performance enhancement (e.g., weight savings, improved thermal stability).
- **Customization Engineered**: From mold design to automation integration, our team tailors solutions to address specific challenges, such as reducing assembly steps, enhancing dimensional stability, or meeting stringent regulatory requirements.
- **End-to-End Service**: Provide a seamless value chain from material selection, process simulation, tooling fabrication, to mass production, ensuring product reliability and longevity.
**Applications Highlights**
- **Automotive**: enclosures, underhood components, corrosion-resistant brackets (resistant to engine oil, coolant).
- **Electrical & Energy**: High-voltage insulators, outdoor transformer housings (UV-resistant, weatherproof).
- **Industrial Appliances**: Chemical-resistant pump components, heat-resistant dishwasher parts.
- **Safety-Critical Parts**: Circuit breaker enclosures (flame-retardant, arc-resistant), aerospace-grade structural composites.
**Global Collaboration**
As a trusted partner in the thermosetting molding ecosystem, we leverage our group’s resources to deliver:
- **Technical Support**: Material testing, DFM analysis, mold flow simulation.
- **Certifications**: ISO 9001, IATF 16949, UL recognized components.
- **Lead Times**: Rapid prototyping (2-4 weeks), scalable production (10,000+ units/month).
**Contact Us**Optimize your product performance with our thermosetting molding expertise. Explore how we can engineer durable, cost-effective solutions for your industry challenges.
|
English
